CATHETER FLEXIBLE CIRCUITS

Enhancing catheter performance with flexible circuits

catheter image_circle

There is significant momentum and growing needs within medical field for catheter flexible circuits. Catheter related solutions provide minimally invasive procedures while addressing a broad range of applications. These applications include catheters for ablation, electrophysiology, mapping and diagnostic, angioplasty, stent deployment, and more.

FEATURES

PRECISION & RELIABILITY

Flexible circuits enhance catheter performance with improved movement control, durability, and dependable operation in medical procedures. 

MINIATURIZATION

Ultra-thin, compact designs allow for greater flexibility ease of use, and enhanced functionality to minimally invasive applications. 

SEAMLESS SENSOR INTEGRATION

Incorporate advanced sensors for real-time monitoring, diagnostics, and data collection to improve procedural accuracy and patient outcomes.

ENHANCED FUNCTIONALITY

Built to withstand the rigors of catheter applications, offering flexibility, dynamic movement, and long-term reliability. 

CATHETER SPECIFICATIONS

ITEMSMASS PRODUCTION
Layer1-6L
ThicknessMulti-layer board according to customer requirements
Single sided board: 0.065mm MIN
Double-sided board: 0.125mm MIN
OutlineLength: single/double/multi-layer: 1.45m MAX *
Width: single/double/multi-layer: 0.5mm - 0.8mm MIN *
Multi-layer: 1.0mm MIN *
*The data obtained from the average calculation according to the wiring of the product
OptionsShield Film: (thickness: 16um, 20um)
FR4 (0.1-0.5mm)
PI stiffener (0.075-0.225mm)
Metallic stiffener (0.1-0.3mm)
Min. Conductor Width & SpacingSingle and double sided circuit: 0.05mm
Multi-layered circuit: 0.075mm
Alignment Tolerance Between Layers0.05mm
Conductor To OutlineSingle and double sided circuit: >0.10mm
Multi-layer circuit: >0.15mm
PAD To Outline0.2mm MIN
Min. Hole SizeLaser drill: Ø0.05mm
Mechanical drill PTH: Ø0.1mm
Copper Plating Thickness10-15um (hole)
Min. Coverlay Openings0.50mm
Min. Coverlay Web0.30mm
Min. Solder Mask Opening0.20-0.30mm
Min. Solder Mask Web0.10mm
Max. Panel Size≤250*1500mm (single/double/multi-layer)
Final FinishENIG (NI:2-6um AU:0.05-0.09um)
Electroplated hard gold (NI:2-6um AU:0.1-1.0um)
Electroplated soft gold (NI:2-6um AU:0.1-1.0um)
Trim MethodLaser (outline<1mm)
Tooling (Outline>1mm)-- tooling costs ≥ $4k
Impedence RequirementDifferential impedance: 100ohms+/-10%

TALK TO OUR EXPERTS

We partner with our customers by providing precision engineering, quality production, and cost-effective solutions that will bring your products to market faster!​

Scroll to Top